Wastewater Treatment Plant (WWTP) Comprehensive FEED & 3D Model
Full plant engineering including 2D layout feasibility, Navisworks 3D coordination, CFD aeration tank mixing analysis, membrane tank FEA, and isometric extractions with MTO.
- 2D Layout Feasibility & Plant 3D Model
- Heat and Mass Balance Calculations
- CFD Aeration Tank Flow Modeling
- Membrane Tank Structural FEA
20K CFM Mist Eliminator & Fiber Bed Candle Filter Optimization
Structural FEA to optimize stiffener distribution across the casing, reducing deadweight while maintaining operational vacuum and pressure rigidity. Complete 3D model-based fabrication drawings.
- Stiffener FEA Optimization Across Casing
- 20K CFM Candle Filter Fabrication Drawings
- Scrubber & Tower Packing Internals
- Blower & Instrumentation Assembly
6,000 Gallon Diesel Storage Tank Design (UL-142 @ 15 psi)
Engineering design and structural evaluation of a rectangular secondary containment diesel fuel tank. FEA stress analysis at 15 psi design pressure with optimal internal tie-rod and stiffener reinforcement.
- FEA Analysis for Tank Shell @ 15 psi
- Stiffener Pitch & Section Optimization
- Nozzle Orientation & Manway Access
- 2D Shop Fabrication Detailing
Equipment & Plant Logistics Capital Cost Estimation
Comprehensive Class 3 Capex estimating utilizing Aspen Capital Cost Estimator (ACCE) for major rotating machinery, heat exchangers, bulk piping, civil foundations, and electrical switchgear.
- Pump, Compressor & Tank Sizing Costing
- Bulk Piping, Valves & Insulation MTO
- Electrical Substation & Cabling Economics
- Freight Logistics & Erection Man-Hours
Piping & Mechanical Design Standards & Line Classes
Development of corporate piping, structural, layout, and process design standards adhering to latest ASME/API codes, creating customized Piping Material Specifications (PMS) and Line Class indices.
- ASME B31.3 / B31.1 Code Alignment
- Customized Piping Service Class Indices
- Standard Equipment Support Details
- Corrosion & Wall Thickness Calculations
Offshore FPSO Topsides Dynamic Pipe Stress & Structural Racks
Dynamic pipe stress analysis for high-pressure topside hydrocarbon headers. Multi-point support optimization for wave action, vessel hogging/sagging deflections, and dynamic compressor discharge pulsations.
- CAESAR II Dynamic & Harmonic Analysis
- Hull Deflection Transfer Load Cases
- Spring Hanger & Snubber Sizing
- Rotating Equipment Flange Leakage Checks